Manual Steering Gear

What’s inside

Chassis service manual

1. 0Introduction and General Informationpp. 1–6
2. 1ALubricare Instructionspp. 7–20
3. 1BBearing Service (Ball and Roller)Instructions for removing, installing, cleaning and inspecting the ball and roller bearings used in the car's various units, to avoid bearing failure after repair work.pp. 21–23
4. 2AEngine Specificationspp. 24–27
5. 2BEngine Descriptionpp. 28–37
6. 2CEngine Tune-Care and Trouble Diagnosispp. 38–43
7. 2DCylinder Head and Valve Mechanism Servicepp. 44–51
8. 2ECrankshaft and Connecting Rod Bearings, Pistons and Ringspp. 52–60
9. 2FCooling and Oiling Systems Servicepp. 61–65
10. 2GEngine Mounting, Flywheel Replacement and Engine BalancingAdjusting the engine mountings so the engine and transmission rest in their normal position, replacing the flywheel, and correcting an unbalanced engine or misaligned flywheel.pp. 66–69
11. 3AFuel and Exhaust Specifications and Descriptionpp. 70–81
12. 3BFuel System Trouble DiagnosisDiagnosis of hard starting, improper engine performance and excessive fuel consumption, with a gasoline mileage test method and a warning against changing carburetor calibrations from factory specifications.pp. 82–84
13. 3CAdjustments and Replacements (Except Pump and Carburetors)pp. 85–92
14. 3DFuel PumpDescription and operation of the AC Type HE fuel pump, with pump inspection and test and the repair procedure shown in an exploded view.pp. 93–96
15. 3ERochester 2-Barrel Carburetorpp. 97–105
16. 3FCarter 4-Barrel Carburetorpp. 106–116
17. 3GRochester 4-Barrel Carburetor (U.S. Production)pp. 117–129
18. 5ATwin Turbine Specifications, Description and Operationpp. 130–156
19. 5BTwin Turbine Trouble Diagnosis and On-Car Adjustmentspp. 157–165
20. 5CTwin Turbine Removal, Installation, Disassembly and Assemblypp. 166–203
21. 6ARear Axle Specifications, Description and Trouble Diagnosispp. 204–209
22. 6BRear Axle Service Procedurespp. 210–223
23. 6CPositive Traction Differentialpp. 224–228
24. 6DPropeller Shaftpp. 229–238
25. 7AChassis Suspension Specifications and Descriptionpp. 239–244
26. 7BChassis Suspension Trouble Diagnosispp. 245–251
27. 7CService, Adjustment and Replacement Procedurespp. 252–273
28. 8AManual Steering Gearpp. 274–282
29. 8BPower Steering Gear and Pumppp. 283–317
30. 8CManual and Power Steering Linkagepp. 318–324
31. 9ABrake Specifications and Descriptionpp. 325–332
32. 9BBrake Trouble Diagnosispp. 333–337
33. 9CBrake Service, Adjustment and Repair Procedurespp. 338–350
34. 9DMoraine Power Brakes (U.S. Production)pp. 351–364
35. 9EBendix Power Brakes (Domestic Production)pp. 365–372
36. 10AElectrical Specificationspp. 373–376
37. 10BBattery and Cablespp. 377–384
38. 10CGenerating Systempp. 385–398
39. 10DCranking (Starter) Systempp. 399–409
40. 10EIgnition Systempp. 410–426
41. 10FLighting Systempp. 427–435
42. 10GSignal Systemspp. 436–442
43. 10HInstruments and Clockpp. 443–463
44. 10IWiring Circuit Diagramspp. 464–480
45. 11ARadiopp. 481–499
46. 11BHeater and Ventilationpp. 500–510
47. 11CAir Conditionerpp. 511–578
48. 11DGuide-Matic Power Headlamp Controlpp. 579–586
49. 11EVacuum Trunk ReleaseThe vacuum operated trunk lid release, a factory or dealer installed accessory on all models except estate wagons, with its glove compartment actuator, tubing routing and power unit installation.pp. 587–589
50. 11FTwilight Sentinelpp. 590–595
51. 12AFrame and Sheet Metalpp. 596–605
52. 12BFrame, Bumper and Sheet Metal Illustrationspp. 606–620

Alphabetical index

1. 14Alphabetical Indexpp. 621–626