Section 7D1 · Pages 915–926 (12 pages)

New Process 205 Transfer Case

From the 1988 Chevrolet Light Duty Truck Unit Repair Manual

The transfer case group contents and overhaul of the New Process 205: rear output shaft and yoke, front output shaft, shift rails and forks, idler gear, cleaning, inspection and assembly.

Read this section free, starting at page 915

What this section covers

  • Rear output shaft and yoke
  • Front output shaft
  • Shift rails and forks
  • Idler gear
  • Assembly
Year
1988
Make
Chevrolet
Vehicle
C/K Trucks, G Vans, Light Duty Trucks, M Vans (Astro/Safari), P Forward Control, R/V Trucks, S/T Trucks, Trucks
Type
Overhaul & Unit Repair
Models
C/K, R/V, G, P, S/T, M
Publication
ST-333-88
Pages
981

What’s inside

Unit repair manual

  1. ContentsSection index for the unit repair manual.pp. 1–4
  2. 0AGeneral Informationpp. 5–16
  3. 1B1A-6 Air Conditioning Compressorpp. 17–42
  4. 1B2DA-6 Air Conditioning Compressorpp. 43–58
  5. 1B3R-4 Air Conditioning Compressorpp. 59–72
  6. 1B4DA-V5 Air Conditioning Compressorpp. 73–86
  7. 1B5HR-6 Air Conditioning Compressorpp. 87–102
  8. 3B2Manual Steering Gearpp. 103–114
  9. 3B3Power Steeringpp. 115–140
  10. 4B17-1/2 and 7-5/8 Inch Ring Gear Axlespp. 141–152
  11. 4B28-1/2 Inch Ring Gear Axlepp. 153–166
  12. 4B39-1/2 Inch Ring Gear Axlepp. 167–180
  13. 4B410-1/2 Inch Ring Gear Axlepp. 181–192
  14. 4B5Dana Rear Axlespp. 193–222
  15. 4B612-Inch Ring Gear (Rockwell)pp. 223–234
  16. 4B7Locking Differentialpp. 235–244
  17. 4C18-1/2 Inch Ring Gear Front Axlepp. 245–258
  18. 4C29-3/4 Inch Ring Gear Front Axle (Dana)pp. 259–274
  19. 4C3T Truck Front Axlepp. 275–292
  20. 4C4K Truck Front Axlepp. 293–314
  21. 5Brakespp. 315–330
  22. 6AGeneral Engine Mechanicalpp. 331–352
  23. 6A12.5 Liter L4 Enginepp. 353–388
  24. 6A22.8 Liter V6pp. 389–420
  25. 6A34.3 Liter V6pp. 421–450
  26. 6A44.8 Liter L6pp. 451–486
  27. 6A5V8 Engine: 5.0, 5.7 and 7.4 Literpp. 487–532
  28. 6A76.2 Liter Dieselpp. 533–572
  29. 6C1Model 1MEF Carburetorpp. 573–594
  30. 6C2Model M4MEF Carburetorpp. 595–620
  31. 6DEngine Electricalpp. 621–662
  32. 7A1700-R4 Automatic Transmissionpp. 663–726
  33. 7A2400/475 Automatic Transmissionpp. 727–774
  34. 7A3180C Automatic Transmissionpp. 775–802
  35. 7B1Hydra-matic Muncie Transmissionpp. 803–886
  36. 7B2New Process Transmissionpp. 887–898
  37. 7B3Borg Warner Transmissionspp. 899–914
  38. 7D1New Process 205 Transfer Casepp. 915–926
  39. 7D2New Process 207 Transfer Casepp. 927–938
  40. 7D3New Process 208 Transfer Casepp. 939–950
  41. 7D4New Process 241 Transfer Casepp. 951–964
  42. 7D5New Process 231 H.D. Transfer Casepp. 965–981

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