Section 3 · Pages 76–173 (98 pages)

Chapter 3, Section I: Engine Assembly Maintenance

From the CUCV M1008/M1009 Direct and General Support Maintenance Manual (TM 9-2320-289-34)

Diesel engine overhaul: compression testing, engine and engine mount removal, intake manifold, fuel injector pipes and nozzles, rocker arms and cover, cylinder heads and valves, hydraulic lifters, torsional damper and crankcase cover, timing chain and sprockets, camshaft and bearings, pistons, rods and bearings, main bearing clearance, crankshaft, main bearings and flywheel, and reassembly.

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What this section covers

  • Compression testing
  • Engine removal and installation
  • Cylinder heads and valves
  • Timing chain and camshaft
  • Pistons and connecting rods
  • Crankshaft and main bearings
Year
1984, 1985, 1986, 1987
Make
Chevrolet, U.S. Military
Vehicle
CUCV (M1008/M1009), Military
Type
Technical Manual
Models
M1008, M1008A1, M1009, M1010, M1028, M1031
Publication
TM 9-2320-289-34
Pages
1,024

What’s inside

Chapters

  1. Change Notice, Warnings and ContentsChange 2 page-replacement instructions, the warning summary, the title page listing the models covered, error reporting, the table of contents and how to use the manual.pp. 1–17
  2. 1Chapter 1: Introductionpp. 18–24
  3. 2Chapter 2: Troubleshootingpp. 25–75
  4. 3Chapter 3, Section I: Engine Assembly Maintenancepp. 76–173
  5. 3Chapter 3, Section II: Lubrication System Maintenancepp. 174–188
  6. 3Chapter 3, Section III: Fuel System Maintenancepp. 189–254
  7. 3Chapter 3, Section IV: Cooling System Maintenancepp. 255–260
  8. 4Chapter 4: Electrical Systems Maintenancepp. 261–360
  9. 5Chapter 5, Section I: Transmission Maintenancepp. 361–491
  10. 5Chapter 5, Section II: Transfer Case Maintenancepp. 492–553
  11. 6Chapter 6, Section I: Propeller Shafts Maintenancepp. 554–558
  12. 6Chapter 6, Section II: Front and Rear Axles Maintenancepp. 559–698
  13. 6Chapter 6, Section III: Suspension Maintenancepp. 699–717
  14. 7Chapter 7: Brake System Maintenancepp. 718–735
  15. 8Chapter 8: Steering System Maintenancepp. 736–774
  16. 9Chapter 9: Frame Maintenancepp. 775–784
  17. 10Chapter 10, Section I: Standard Body Maintenancepp. 785–807
  18. 10Chapter 10, Section II: Standard Body Accessories Maintenancepp. 808–817
  19. 10Chapter 10, Section III: Cargo Body Maintenancepp. 818–838
  20. 10Chapter 10, Section IV: Utility Truck Body Maintenancepp. 839–853
  21. 10Chapter 10, Section V: Ambulance Body Maintenancepp. 854–901
  22. 11Chapter 11: Special Purpose Kits Maintenancepp. 902–918

Appendices

  1. AAppendix A: ReferencesForms, indexes, field manuals, technical manuals and other publications referred to in this manual.pp. 919–922
  2. BAppendix B: Expendable/Durable Supplies and MaterialsNumbered list of expendable and durable supplies, such as sealants and cleaning compounds, called for by item number in the maintenance tasks.pp. 923–930
  3. CAppendix C: Illustrated List of Manufactured Itemspp. 931–941
  4. DAppendix D: Torque LimitsStandard torque limits for fasteners where a task gives no specific value.pp. 942–943
  5. EAppendix E: Wiring Diagrams and Schematicspp. 944–976
  6. FAppendix F: GPFU Installation (M1010)pp. 977–990
  7. GAppendix G: Wheel Alignment SpecificationsWheel alignment specifications for the CUCV models.pp. 991–991
  8. Glossary and IndexAbbreviations and definitions of unusual terms, then the alphabetical subject index by paragraph and page.pp. 992–1024

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