Pages 15–20 (6 pages)

Tools, Troubleshooting and General Maintenance

From the 6.2L and 6.5L Diesel Engine Direct and General Support Maintenance Manual (TM 9-2815-237-34)

Common and special tools, TMDE and repair parts, engine inspection on receipt, troubleshooting guidance for support maintenance, and the general cleaning, inspection, repair and assembly instructions that apply to every subassembly, including oil passages, nonmetallic parts and bearings.

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What this section covers

  • Common and special tools, TMDE
  • Service upon receipt
  • Troubleshooting
  • General cleaning instructions
  • Inspection, repair and assembly rules
Make
U.S. Military
Vehicle
Military, Military Equipment
Type
Technical Manual
Models
DDA 6.2L and 6.5L V8 diesel engines
Publication
TM 9-2815-237-34
Pages
267

What’s inside

Front matter

  1. Warnings, Change Pages and ContentsTitle page with the engine models and NSNs covered, exhaust and safety warning summary, list of effective pages, Change 1 instructions and the table of contents.pp. 1–9

Chapter 1: Introduction

  1. Introduction and Equipment Descriptionpp. 10–14

Chapter 2: Engine maintenance

  1. Tools, Troubleshooting and General Maintenancepp. 15–20
  2. Shipping Container and Repair Standpp. 21–25
  3. Engine Disassembly into Subassembliespp. 26–57
  4. Cylinder Block Repairpp. 58–69
  5. Crankshaft, Pistons, Camshaft and Timing Gear Coverpp. 70–79
  6. Cylinder Heads, Valve Train, Damper and Flywheelpp. 80–94
  7. Oil Pan, Oil Pump and Oil Filter Adapterpp. 95–100
  8. Manifolds and Fuel PumpCleaning and inspection of the exhaust manifolds, intake manifold and fuel pump.pp. 101–103
  9. Fuel Injection Pump Repairpp. 104–143
  10. Fuel Injection Pump Calibrationpp. 144–183
  11. Glow Plugs and Fuel Injection NozzlesGlow plug cleaning, inspection and testing, and fuel injection nozzle testing, including the leakage test.pp. 184–186
  12. Water Pump, Water Crossover and Fan Drivepp. 187–195
  13. Engine Assembly from Subassembliespp. 196–232
  14. Final Inspection and Engine Run-InOut-of-chassis engine run-in on a dynamometer after major repair, with references for in-chassis run-in.pp. 233–234
  15. Repair and Replacement Standardspp. 235–238

Appendices and index

  1. Appendices A–E: References, Supplies, Parts and Toolspp. 239–253
  2. Appendix F: Torque LimitsGeneral torque limits, with Table F-1 of torque limits for dry fasteners.pp. 254–256
  3. IndexAlphabetical index by paragraph and page, followed by the back pages.pp. 257–267

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